Our Equipment
Capabilities and Technologies:
- CNC precision machining, micro-machining and manual machining
- CNC lathes includes turning centers with fourth-axis and live-tooling
- CNC vertical and horizontal machining
- Makino Flexible Machining System (two horizontal mills integrated with twenty pallet pools and is commanded by a remote host computer)
- X-80", Y-60", Z-40" Kuraki pallet changer
- Finnpower high-speed laser
- Cincinnati CNC Autoform forming center
- Mechanical and hydraulic presses
- Single and triple action presses
- Robotic and manual welding stations (MIG, TIG, spot and resistance seam welding, brazing and soldering)
- Fanuc/Lincoln twin pallet robotic welder
- Ultra-Precision Aluminum Extrusion
- Electrostatic liquid spray or powder paint application via a conveyor paint line
- Precision assembly and packaging (bench assembly, focused cell assembly and line assembly)
- CAM software
Machining Equipment
|
CNC Lathes/Swiss |
Make/Model |
Quantity |
Spindle Bore |
Distance Between Centers |
Chuck Size |
Mori Seiki/SL-25A |
2 |
2" |
24.6" |
8"/10” |
Mori Seiki/SL-25B |
2 |
2.625" |
24.6" |
10.2" |
MoriSeiki/SL-35B |
1 |
3.5" |
35" |
12" |
Mori Seiki/SL-150 SMC |
2 |
1.7" |
N/a |
6" |
Mori Seiki/ZL25B |
5 |
2.625" |
25.4" |
10.2" |
Mori Seiki/ZL35B |
1 |
3.5" |
35" |
12" |
Nardini/Fast Trace |
2 |
2.1" |
40" |
10" |
Citizen Cincom L20 w/ IEMCA Feed |
1 |
.787" |
N/a |
N/a |
CNC Machining Centers, Vertical |
Make/Model |
Quantity |
X |
Y |
Z |
Spindle Taper |
Number of Tools |
4th Axis |
Mori Seiki/MV45/40 |
2 |
31.5" |
18.1" |
20.1" |
40 |
30 |
Yes |
Mori Seiki/MV-JR |
1 |
22" |
16.1" |
18.1" |
40 |
20 |
No |
Mori Seiki/MV-40B |
1 |
31.5" |
16.1" |
20.1" |
40 |
20 |
No |
Mori Seiki/SV-50 |
1 |
31.5" |
20.1" |
20.1" |
40 |
20 |
No |
Mori Seiki/MV55-50 |
1 |
41.3" |
21.7" |
22.1" |
50 |
30 |
Yes |
Haas/VF-2 |
1 |
30" |
16" |
20" |
40 |
20 |
Yes |
Haas/VF-3 |
3 |
40" |
20" |
25" |
40 |
20 |
Yes |
Haas/VF-8 |
1 |
64” |
40” |
29” |
40 |
24 |
No |
Haas/VF-9 |
1 |
84" |
40" |
30" |
40 |
20 |
No |
Brother/TC-323 |
1 |
16.5" |
11.8" |
9.8" |
30 |
10 |
No |
Tree/325 |
1 |
28" |
14" |
6" |
40 |
N/a |
No |
Tree/425 |
1 |
30" |
14" |
6" |
40 |
N/a |
No |
Bridgeport/E-Z Trac |
4 |
30" |
12" |
5" |
R8 |
N/a |
No |
CNC Machining Centers, Horizontal |
Make/Model |
Quantity |
X |
Y |
Z |
Spindle Taper |
Number of Tools |
Mori Seiki/MH-40 |
1 |
22 |
19.7 |
20.1 |
40 |
40 |
Mori Seiki/MH-50 |
2 |
31.5 |
25.6 |
29.5 |
50 |
60 |
Mori Seiki/SH-400 |
3 |
22 |
20.1 |
20.1 |
40 |
90 |
Toyoda/FH-100 |
1 |
63 |
47.3 |
47.3 |
50 |
120 |
Kuraki/KHM-125 |
1 |
78.74 |
49.21 |
39.37 |
50 |
60 |
Mazak/FH-12800 |
1 |
82.68 |
61.42 |
62.20 |
50 |
120 |
Dual FMS Makino 20 Pallet Pool |
1 |
22 |
22 |
23.6 |
40 |
274 |
Flexible Fabrication Equipment
Laser Cutting and Punching |
Make/Model |
X |
Y |
Z |
Features |
Finn Power Laser L 6 w/ Automatic Loading and Unloading System LU3000 |
120" |
60" |
N/A |
4000 Watt Laser 5'x10' Sheet Capacity
¾" Mild Steel Max. Cap. ¼” Aluminum Cap. ¼” Stainless Steel
Semi Automated Material Handling |
Mazak Mark II Laser System w/Automatic Loading and Unloading Systems |
120” |
60” |
N/A |
2-2500 Watts Lasers 5”x10” Sheet Capacity
½” Mild Steel Max. Cap. ¼” Stainless Steel Max. Cap. 1/4” Aluminum Max. Cap.
Semi Automated Material Handling
PEP Nesting Software |
Brakes and Shears |
Make/Model |
X |
Y |
Z |
Features |
Cincinnati CNC Auto Form 175 Ton |
120" |
|
N/A |
6-axis back gauging, Wila clamping & tooling, offline program storage |
Cincinnati CNC Auto Form 90 Ton |
120" |
|
N/A |
6-axis back gauging, Wila clamping & tooling, offline program storage |
Cincinnati Shear |
120" |
|
N/A |
1/4" capacity |
Welding Equipment
Make/Model |
Quantity |
Features |
Genesis Systems Group Versa Complete Robotic Welding Work cell |
1 |
Fanuc Arcmate 100i with R-J3 Controller. 84" Reach, 60" Tool Swing Diameter. Lincoln 455R Power Supply |
Lincoln Plus 175 |
2 |
Wire weld |
Lincoln Power Wave 255 |
1 |
Wire weld |
Lincoln power Wave 300 |
1 |
Pulse Wire weld |
Lincoln Power Wave 455 |
6 |
Pulse Wire weld |
Miller Syncrowave 350 LX |
5 |
Tig weld |
Stamping Equipment
Make/Model |
X |
Y |
Features |
600 Ton Verson Hydraulic Press |
120" |
60" |
Air Cushions |
300 Ton Bliss Mechanical Press |
96" |
60" |
Air Cushions |
110 Ton Aida Mechanical Press |
56.25" |
27" |
Standard |
60 Ton Minster OBI Mechanical Press Model 6C (2) |
32" |
21" |
Standard |
60 Ton Bliss |
22" |
30" |
Standard |
Painting Capabilities
Make/Model |
Quantity |
Features |
5 Stage Conveyer w/ Dry-off Oven and 450deg cap. cure oven. 2 paint booths.Largest part system capacity: 52" H x32" W x 96" L |
1line |
Electrostatic Liquid and PowderCoat |
Extrusion Equipment
Make/Model |
Quantity |
Features |
Proprietary "Ultra Precision" Aluminum Extrusion Press 2.75" Circle Capacity, 3/4 sq inch Surface Area Capacity. |
2 |
Capable of holding +/- .001" tolerances. Alloys - 6063, 6061 other alloys based on volume. |
Aluminum Aging Oven |
1 |
12' Length Capacity, 400 deg. Max. Barnant 12 Channel Scanning Thermometer w/Recorder |
Bewo Semi-Automatic Cold Saw |
1 |
3" Diameter Cap. , .5" to 60" cut length |
Williamson Pro 120 |
1 |
Non-Contact Temperature Measurement |
Keyence LS 7501 |
1 |
Non-Contact Laser Measurement System |
Assembly Capabilities
Type |
Features |
Bench |
For low to Medium Volumes |
Line |
Good for High Volume |
Focused Cell |
Mixing different manufacturing methods |
Misc. Equipment
Make/Model |
Quantity |
Features |
Tumblers |
3 |
Various media capable of multiple materials |
TimeSaver |
1 |
Deburring / Metal Finishing Machine |
Paint Prep/Metal Finishing |
N/A |
Misc. Prep Capabilities |
Band Saws |
3 |
Cuts up to 12" x 12" at 45 degrees |
Inspection and Quality Equipment
Make/Model |
X |
Y |
Z |
Features |
Sheffield CNC CMM |
60" |
109" |
48" |
Calypso Software |
Ziess Eclipse CNC CMM |
40" |
40" |
20" |
Calypso Software |
Ziess Eclipse CNC CMM |
40" |
64" |
20" |
Calypso Software |
Ziess Eclipse CNC CMM |
40" |
64" |
20" |
Calypso Software |
Ziess C400 CMM |
15" |
32" |
13" |
Usoft Software |
Farow Arm (Gold Series') |
|
|
|
10 ft reach (articulating arm), 0.003 accuracy |
MicroVu (Qubix Series') |
6" |
8" |
|
20-250 Mag |
Ram Optical (Omis 2) |
6" |
9" |
7" |
20-250 Mag |
Mitsutoyo Optical Comparator |
6" |
4" |
- - |
10x, 20x Digital w/ SPC Output |
Econotherm Laboratory Oven |
18" |
15" |
15" |
Cleanliness measurement |
|